Eco-Paper Air Cushion

Sustainable on-demand air void fill system for e-commerce protection

  • On-demand inflation system: cushions are produced only when needed, eliminating the storage of pre-inflated material and reducing warehouse footprint.
  • Dual material option: available in paper-based version or home-compostable PLA.
  • Optimized for e-commerce: designed for void filling and shock absorption in single-parcel shipments.
  • Compact and flexible machine: lightweight and easily integrated into multiple packing stations.
  • Adjustable high productivity: production speed adaptable to the operational pace of the logistics department.
  • Waste reduction: perforations and predefined formats allow controlled and precise material consumption.
  • Brand enhancement: improves sustainability perception and enhances the unboxing experience.

    Eco-Paper Air Cushion is a complete protective packaging solution composed of:
    1 air cushion production machine
    Material rolls available in two sustainable versions:

    • Paper-based air cushions
    • Home-compostable PLA air cushions

    Unlike pre-inflated materials or traditional loose fill, the system generates protective volume only at the moment of use. This enables:

    • Significant reduction of storage space
    • Lower upstream transport volume
    • Precise control of material consumption
    • Greater efficiency in the packing cycle
    • Waste reduction

    For e-commerce operators, logistics warehouses, and D2C brands, the system represents a concrete balance between protection, lightness, and sustainable positioning.

    Machine Specifications

    • Approximate weight: around 5–6 kg
    • Production speed: adjustable, up to approximately 20–24 m/min
    • Compatible film thickness: approximately 12–35 µm
    • Roll length: up to approximately 3,000 linear meters
    • Produces both narrow cushion chains and wide chamber cushions

    Available Formats

    • Narrow cushion chains: variable widths for targeted void filling
    • Wide chamber cushions: larger surface area for protecting fragile or bulky products

    Available Materials

    Paper

    • Structure based on renewable raw materials
    • Recyclable within the paper recycling stream according to local guidelines
    • Ideal for brands aiming for a plastic-free image

    Home-compostable PLA

    • Compostable under home conditions
    • Suitable for packaging strategies focused on reducing conventional plastic

Frequently Asked Questions – BOTTA EcoPackaging

Yes. We usually quote on an EX-WORKS (Milan, Italy) basis, as most of our customers — particularly across Europe — prefer to manage their own logistics to reduce emissions and control transport costs.

We can also offer DAP (Delivered at Place) or DDP (Delivered Duty Paid) quotes upon request.

Request a sustainable packaging quote tailored to your location and preferred incoterms.

Absolutely. We offer free samples of our eco-friendly packaging materials to help you test before you buy. For international clients:

  • You may arrange collection with your own logistics provider
  • We can ship using your courier account
  • Or we can provide a shipping quote through our logistics partners

Please contact us to confirm sample availability and shipping preferences.

Yes! BOTTA EcoPackaging provides both standard and made-to-measure packaging solutions. Our products are crafted to fit the specific needs of industries such as food, cosmetics, fashion, and e-commerce.

Let us know your product specifications, and we’ll help you choose the most efficient, sustainable format.

To send you an accurate quote, we need some basic information:

  • Packaging type (e.g. corrugated board, paper mailers, etc.)
  • Quantity
  • Custom dimensions
  • Shipping destination

Once we have these details, we’ll respond quickly with our best offer for eco-packaging.

As part of our quality policy, we typically share technical data sheets after a first confirmed order. However, for strategic clients or larger projects, we can share documents in advance upon request.

We are transparent with specifications and committed to material traceability.

Yes, we do. For your first order, we require advance bank transfer. For returning customers, we can consider alternative terms such as payment on delivery or 30-day invoicing, depending on order volume and partnership level.

Ask us about becoming a long-term distribution or brand partner in Europe.

For products in stock, we ship within 2–3 business days after confirming payment. For custom eco-packaging, production times may vary depending on the material (e.g., FSC-certified cardboard, biodegradable wraps) and finishing.

Delivery lead times are always confirmed when you place your order.

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